Application Of Digital Printing In Badge Production

Application Of Digital Printing In Badge Production

Apr 19, 2019

Awards Gift CO.,LTD uses advanced digital printing technology to meet the needs of customers with ever-changing designs, bright colors and urgent delivery. Completed a batch of digital printing badges with excellent quality and exquisite workmanship.

So what is digital printing?

Digital printing is a new printing method that prints computer files directly on paper, which is different from the traditional printing process. Its characteristics: one print, no plate making, stand and wait, instant error correction, variable printing, on-demand printing. Digital printing is a comprehensive technology developed on the basis of printing technology. It uses electronic text as a carrier and transmits it to digital printing equipment through the network to achieve direct printing. No version and variable information in the printing production process are the biggest features, with the following characteristics:

1. Digital printing is an all-digital information transmission, eliminating the need for film and plate in the mechanism version.

2. Digital print information is 100% variable.

3. Digital printing is the process of converting digital information directly into printed matter using a digital printing system. The digital manuscript can be a digital file processed by the digital prepress system, or it can be sourced from a network or digital media.

4. Digital printing can realize print output anytime, anywhere, remotely, without time and space restrictions.

5. The value of digital printing arises from the services provided to customers, not the inherent costs of the manufacturer. According to the imaging mechanism, digital printing is divided into electrostatic imaging mode, inkjet imaging mode, electrocoagulation imaging mode, thermal transfer imaging mode, magnetic recording imaging mode and the like. Digital printing machines using electrostatic imaging and inkjet imaging are the mainstream in the market.

Because digital printing does not require the complicated process of traditional offset printing, it only needs to be sent to the printing machine by the computer to produce the finished product. Therefore, in the urgent printing, variable printing and on-demand printing, it is unachievable for traditional printing. Therefore, the digital printing industry really caters to the rapid printing needs of the ever-changing commercial printing products, and the development speed is quite fast, and the development space is very large.

What Is Glow In The Dark Lapel Pin Badge

What Is Glow In The Dark Lapel Pin Badge

Awards Gift CO.,LTD

How do people find you in the dark, how can you stand out in the dark?

You need a delicate glow in the dark lapel pin badge.

A beautiful lapel pin badge will be buried in the dark. Is there a lapel pin badge that can be used for luminous?

The answer is yes !

Awards Gift CO.,LTD is NBCU audit lapel pin manufacturer in Guangdong China with 8 years experience on produces beautiful luminous lapel pin badges.

We can specify the color according to the customer's requirements, the designated area to emit luminous, or the entire badge to emit luminous. There are several different techniques for colors such as soft enamel lapel pin badge,hard enamel lapel pin, epoxy pin badges. 

Plating colors include:gold,silver,copper,brass,black,black nickel,antique brone,antique copper,antique silver and so on. Black nickel is the most commonly used plating color for glow in the dark lapel pins.

What you need to do is design and luminous requirements, we will make a beautiful luminous lapel pin badge for you.

Below is list for lapel pin badge details you should tell us.

If you need assistance please feel free to contact us:  info@awardsgift.com

1) Size
2) Material
3) Plated color
4) Design art
5) Glow in the dark area
6) Attachment
7) Quantity

Epoxy Lapel Pin Operation Process

Epoxy Lapel Pin Operation Process

Awards Gift CO.,LTD

Epoxy coating is common used on lapel pin production,but how to finish it ?

Awards Gift CO.,LTD will introduce to you :

1.Firstly prepare all kinds of prepared substrates, such as PVC, plastic trademark and metal badge, in a 60-degree pre-heat treatment in the oven to remove moisture from the surface.

2. Place the dehumidified substrate on a horizontally-aligned operation panel for a drip.

3. Inject the crystal glue into the two vacuum storage tanks of the glue dispenser separately. Calculate the volume ratio of the crystal glue according to the specific gravity of the crystal glue, and then set the flow rate of the glue dispenser. (Note: The volume ratio is different from the weight ratio because the specific gravity of A and B glue may vary).

4. Keep the A and B glues in a vacuum state, open the glue dispenser and put the A and B glues into the mixing tank and mix under vacuum.

5. Place the prepared substrate (ie: signage, trademark, etc.) under the dripper and automatically dispense the glue. Generally, the thickness of the crystal glue layer is 2mm, so that it can be naturally leveled (Note: The above process is controlled within 10 minutes, so as to avoid the viscosity increase of the glue, which can not be operated. The PU glue time of the mechanical glue is more than the manual operation. Short usually 30 minutes gel, manual 2 hour gel).

6. After the substrate is dripped with crystal glue for 3-5 minutes, observe whether there are bubbles or dust particles on the rubber surface. If there are small bubbles, use a pin to puncture it. If it is found that there is no crystal glue in the dead corner, use The pin can be extradited.

7. The casted sign is cured at room temperature of 20 ° C to 30 ° C for 8 hours to become a crystal sign with no surface on hand.

8. In case of self-adhesive, trademark, etc., the thickness of itself is very thin, the boundary is not obvious. When pouring, it is easy to cause the crystal glue to overflow. It is difficult to reach the thickness of 2mm, so the crystal glue can be grasped differently, and the viscosity is controlled. In the application process, it can be placed for 1-2 hours to increase the viscosity and adapt to the pouring of thin crystal glue.

9, the production of crystal glue signs greater than 2mm thick, can be divided into two drops of plastic, after the first drop of plastic, solidified for 3-5 hours, and then add a layer.

10. After the plastic drop, whether it is manual plastic drop or automatic plastic drop, the machinery, equipment and container should be cleaned after completion. Because the crystal glue is hardened, it is insoluble in any solvent, so it must be machined before it hardens. Medium and container need to be cleaned

2days For Lapel Pin Sample Production

2days For Lapel Pin Sample Production

Awards Gift CO.,LTD

If you have rush order request,please contact us: info@awardsgift.com 

Some times,you may have rush orders very urgent,this request your have a very effective and responsibility supplier to cooperate with your.

We are that kinds of supplier for metal and plastic gifts and premiums,such as ： Lapel pin / Medal / Keychain / Bottle opener / Coin / Cufflink & Tie clip / Ball marker & Hat clip / Divot tool / Metal tags...

On 5th April,there is a customer name Mahmoud find us to make 7400pcs lapel pin for government.

At 5th April 00：08 customer send inquiry

We are discuss details

Ane make good quotation

At 5th April afternoon,artwork finished

On  6th April afternnon,mould be finished

On 7th April afternnon,lapel pin sample finished in good quality

From  inquiry to sample be finished only take 2 days.

That is our feedback and speed to finish samples.the customer is very pleased with sample quality and leadtime.

How To Finish Etched Badges

How To Finish Etched Badges

Awards Gift CO.,LTD

Badges are commonly used as craft gifts. Depending on the processing, there are several types of badges: Soft enamel badges,Hard enamel badges,Offset printing badges,Etched badges,etc.

Among these badge types, the etched badges are more popular and more beautiful badges. So what is Etached badge? How is it made? Awards Gift CO.,LTD to analyze for you.

There are 8 production steps to finish etched badges.

1: Cartography, our artist will use computer design and drafting,commonly used drawing software include Adobe Photoshop, Adobe Illustrator and Corel Draw, etc. If you need to generate 3D renderings, we need 3D Max software support.

2: Making a film, the bite badge is different from other badges, it does not need to open the mold. After the badge artwork is calculated, it will be made into a film.

3: Transfer graphics, film production is good to know through the exposure of the printing plate, the graphics of the card is transferred to brass, stainless steel, iron or aluminum.

4: Corrosion, after the graphic is transferred onto the material, the wax is used to protect the place that does not need to be processed. The place to be processed will be protected according to the requirements, and then the chemical will be poured to etch the pattern. After the corrosion is completed, rinse, and heat to remove the cover wax film.

5: Polishing, polishing the surface with a polishing machine to make the metal surface more shiny.

6: Coloring, according to the design requirements of the artwork, the various colors of the badge are painted to show the color.

7: Punching and welding needles, punching according to the size of the artwork, and then welding the needle and other badge accessories.

8: Electroplating, badges can be plated or glued, can be plated into various effects according to customer requirements, such as gold, silver, copper, etc.

About The Year Of Zayed Badge

About The Year Of Zayed Badge

Awards Gift CO.,LTD

2018 is the 100th anniversary of the birth of Sheikh Zayed bin Sultan Al Nahyan, the founding father of the United Arab Emirates who died in 2004.

In commemoration of this historic national moment, His Highness Sheikh Khalifa Bin Zayed Al Nahyan, President of the United Arab Emirates, announced that it will be officially known as the Zayed Year in the United Arab Emirates in 2018.

Zayed will host a series of events and events in the UAE and internationally to commemorate the late Sheikh Zayed and show his influence and heritage, and to promote the values he has shown throughout his life in creativity and interaction. method.

Consistent with the values of the late Sheikh Zayed, the purpose of Zayed’s year is to involve all people of all ages, nationalities, beliefs and backgrounds in the UAE and internationally.

Zayed is coordinated by the founder’s office of Zayed, established by each emirate, and the local council; all of this is carried out under the direction of Zayed’s annual National High Council.

The most popular celebration gift is Year of Zayed badge,below are zayed badges produced byAwards Gift CO.,LTD

 

Zayed Badge Size: 25mm,28mm,30mm

Year of Zayed badge in box packed.

The World's Largest Zayed Badge

The World's Largest Zayed Badge

November 28, 2018

To commemorate the UAE's 2018 Zayed Year, the largest zayed badge in the history of the University of Abu Dhabi broke the Guinness World Record.

The University of Abu Dhabi (ADU) is an internationally recognized academic institution for quality education and applied research. The initiative was initiated by Dr. Sheikha Moza bint Tahnoun bin Mohammed Al Nahyan, ADU faculty member, who oversees the iconic Zayed Year logo. The development, execution and creation of the badge.

Dr. Ali Saeed bin Harmal Al Dhaheri commented: “This achievement is a milestone for ADU and contributes to the legacy of the late UAE, the legacy of the late Sheikh Zayed bin Sultan Al Nahyan. It is Our country's representatives will consolidate history in the region and around the world. Today, we celebrate the glory of creating this new record - a great achievement for our founders, a smart and visionary The leader is also the source of inspiration for all of us. It is our collective honour to add this famous award to our list of honors at ADU. I am very happy to see the community gather together to the late Sheikh Yed expresses their admiration."

Photo:Dr. Ali Saeed bin Harmal Al Dhaheri, Chairman of ADU, accepted the Guinness World Records Certificate on behalf of the University.

Dr. Sheikha Mozah bint Tahnoun, referring to the certificate received when he broke the record, said: “The entire ADU community has come together to support this national initiative, which coincides with the celebration of the centenary of our founder. This comes with Zayed’s year. The production of the patriotic badge of the logo is only a few days away from the country celebrating the 47th UAE National Day, which is an added bonus.

“The cultural values that the late Sheikh Zayed are recognized will always have a place in our hearts. We follow his vision of excellence in daily life, inspiring wisdom and glamorous leadership. He dedicate his life. For the development of the country, this is what we show to the world today, and what we will continue to do in the next few years," she stressed.

Guinness World Record Representative Hoda Khachab added: "We are honored that the name of this brand is related to the name of the founder of the United Arab Emirates. His heritage is mainly in the fields of education, environment, industry, philanthropy and cultural creativity. In Guinness World record, we have the privilege of preserving and demonstrating the achievements of the country, building links through innovation, knowledge and humanitarian values from the UAE to the rest of the world